FASIN Valve Services provides comprehensive inspection, maintenance, repair, refurbishment, testing and calibration solutions for industrial valves and associated actuation equipment used across the Oil & Gas, Refining, Petrochemical, Chemical, Fertilizer, Power Generation, LPG, Storage Terminal, Sugar Mills, Pharmaceuticals, and other general industrial sectors.
Our service capabilities cover a wide range of manual and isolation valves, control valves, pressure safety and relief valves, and actuated valves, supporting requirements ranging from individual valve repairs to complete plant shutdown and turnaround valve packages.
Through a network of specialist valve service facilities and experienced technical resources, FASIN coordinates the complete valve maintenance cycle—from initial inspection and assessment through dismantling, cleaning, repair, machining and rectification, lapping, replacement of worn components, reassembly, testing, calibration and final documentation.
Our valve service solutions cover:
Industrial Valve Repair & Refurbishment
Control Valve Services
Inspection, overhaul and servicing of control valves, pressure control valves and associated components, including pneumatic actuators, electric actuators, positioners, I/P converters and accessories, subject to the specific service requirement.
PSV / PRV Services
Inspection, overhaul, repair, lapping, testing and calibration of Pressure Safety Valves (PSV), Pressure Relief Valves (PRV) and Safety Relief Valves, including set-pressure and seat-tightness testing where applicable.
Actuated Valve Services
Maintenance and servicing of pneumatic, electric and other actuated valve assemblies, including Motor Operated Valves (MOVs), actuator inspection, functional checks, adjustment and stroke testing.
Testing & Calibration
Hydrostatic shell and seat testing, seat leakage testing, pneumatic/gas testing where required and available, PSV/PRV set-pressure testing, control-valve functional testing and associated calibration services according to the valve type and project requirements.
Shutdown & Turnaround Valve Services
Coordinated management of multiple-valve maintenance packages during planned shutdowns and turnarounds, including valve identification, tagging, inspection, repair coordination, testing, status tracking, documentation and return according to the agreed project schedule.
On-Site Valve Services
On-site inspection, troubleshooting, maintenance and selected testing/repair services can be coordinated for applications where removal of equipment is impractical or where project and shutdown schedules require site-based support.
OUR SERVICE PROCESS
Valve identification, tagging and recording of available equipment and service information.
Visual inspection and preliminary assessment of valve condition and reported operational issues.
Initial testing where required and technically appropriate to establish the valve’s existing condition.
Controlled dismantling and cleaning to enable detailed inspection of internal components.
Assessment of the body, bonnet, closure components, seats, stem, trim, seals, packing and other critical components, as applicable.
Machining, rectification, grinding, lapping and replacement of worn or damaged components according to the agreed repair scope.
Reassembly with required replacement parts, seals, gaskets and packing.
Applicable pressure, leakage, functional or calibration testing according to the valve type, customer requirements and agreed procedures.
External finishing, preservation, tagging and sealing where applicable.
Preparation of applicable service/test documentation followed by coordination of return and final delivery.
SPARE PARTS & REPLACEMENT VALVES
A major advantage of FASIN Valve Services is the support of FASIN International’s established sourcing and industrial supply capabilities.
Where inspection identifies components requiring replacement, we can support the sourcing of valve trims, balls, gates, discs, seats, stems, seals, packing, gaskets, springs, bolting, actuator components, positioners and other valve accessories, subject to manufacturer, model and technical availability.
Where repair is technically impractical or commercially uneconomical, FASIN can also source complete replacement valves and actuation packages against the customer’s technical specifications.
QUALITY, TESTING & DOCUMENTATION
Valve maintenance requires controlled inspection, repair and testing appropriate to the valve design, service conditions and customer requirements.
Depending upon the valve type and agreed scope, servicing and testing can be performed with reference to applicable manufacturer requirements, customer specifications, approved procedures and relevant industry codes and standards.
Applicable standards may include requirements from API, ASME, ANSI/FCI and other recognised industry standards, depending upon the valve type, service and testing facility.
Service documentation can include, as applicable:
- Valve identification and service records
- As-received condition reports
- Inspection findings
- Repair recommendations
- Replacement parts records
- Pressure and leakage test reports
- PSV/PRV calibration records
- Control valve/actuator service records
- Before-and-after photographs
- Final service and test documentation
Shutdown & Turnaround Support
Complete Valve Management for Shutdowns & Turnarounds
Plant shutdowns and turnarounds can involve the simultaneous removal, servicing, testing and reinstatement of a large number of valves within demanding project schedules.
FASIN can provide a single point of coordination for complete valve maintenance packages, helping customers manage multiple valve types, service requirements and repair activities through an organised workflow.
Depending on project requirements, our scope can include valve identification and tagging, collection and transportation coordination, condition assessment, repair routing, service status tracking, spare-parts coordination, testing, documentation and scheduled return of completed valves.
This approach is particularly suitable for refineries, petrochemical plants, fertilizer plants, power stations, LPG facilities, oil terminals, tank farms and process plants where timely completion of valve maintenance is critical to the overall shutdown schedule.
Why FASIN Valve Services?
One contact for valve servicing, testing, spare parts, replacement requirements and logistics coordination.
Support for isolation, control, safety/relief and actuated valve requirements.
Access to specialist technical resources and service facilities selected according to the valve and required scope.
FASIN’s sourcing network supports difficult-to-source valve components, accessories and replacement equipment.
Coordinated handling of multi-valve requirements against demanding shutdown and turnaround schedules.
Service, inspection, testing and calibration documentation according to the agreed scope.
Collection, transportation and delivery coordination can be integrated with the service requirement.